Industrial machines dedicated to embossing materials

The list of possible applications of Zemat Technology Group machines is open and constantly evolves. Customers are able to surprise with their ideas for using the technologies offered by Zemat Technology Group machnes.

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Machines can be modified or specially built in accordance with the vision and needs of the customer. Zemat Technology Group machine offer is not limited to single machines. We realize any complex designs and projects, such as automated production lines equipped with the most modern industrial automation.

Embossing materials

Embossing is a popular form of decorating or adding individuality. With the right temperature, the structure of the processed material can be permanently changed. In this method of marking, the previously prepared matrix with an appropriate pattern is pressed down, leaving the pattern on the material. Embossing is used in many industries, and some machines manufactured by Zemat Technology Group are often used in this type of realization.

Several applications frequently appear as a product of Zemat machines.

Automotive industry is on the top of the list. SIGNA 4 high-frequency welding machines are often used to make small embossing on upholstery elements or carpets. Producers make, for example, logos of limited editions of their products. Larger SIGNA DUO or MEGA machines are used for embossing larger elements. With their use with special equipment, it is possible to emboss leather interior elements, giving them a unique, specially designed structure. 

Leather for car seats (also perforated) can be laminated on Zemat machines with special 3D fabrics that allow air to be blown into them – this solution is used in ventilated / air-conditioned seats in more expensive cars. SIGNA DUO is also often used in the production of car mats, where embossing can be combined with welding in one process. The materials that allow this type of processing are natural leather, PVC, PU.

The cutting of the final product shapes, such as upholstery elements or carpets, can be realized with the RANDIX cutting system. Even the most complex shapes can be cut from technically advanced fabrics thanks to specialized tools.

Products such as women’s handbags are made of similar materials (leather, PVC). Using high-frequency technology, small DEPTA welding machines can emboss on them, for example, the manufacturer’s logo. Another industry that uses this technique is the advertising industry. Calendars, notebooks, patches, reflective elements – there are many applications for embossing.

Manufacturers often decide to emboss their logo directly on the weld. In the SIMPLA or TARPA PRO linear HF welding machines using that electrodes causes that welded product is permanently marked with the manufacturer’s logo, so is easily recognizable. This form of advertising costs almost anything and personalized seals allow producers to emphasize the prestige, quality and often the uniqueness of their products. All embossing is made with special shaped electrodes.

List of products that can be made on Zemat machines: