ROLLMAT produces shaped cut-outs using cutting dies and also supports creasing and perforating. It is designed for manufacturing packaging, inserts and other components from cardboard, paper, plastics, leather and foam materials.
The ROLLMAT roller die cutting machine cuts components to the shape defined by the cutting die. It handles thin films and paper as well as thicker materials, including corrugated board, foams and fibreboard. A suitably selected tool also allows creasing and perforation lines to be produced.
A cutting roller force of 150 tonnes enables the machine to process materials of varying thickness and hardness. Applications include the production of boxes, packaging inserts and blister packs, as well as components made from leather and technical nonwovens.
The PLC controller supports manual, semi-automatic and automatic operation. The operator can set the position of the cutting die on the table, its dwell time at each station and the number of cycles after which the machine stops automatically.
Belt conveyors on the tables move the cutting die, while a belt transmission drives the rollers for smooth, quiet operation. The upper roller is covered with a special plastic sleeve that extends the service life of the cutting die.
Additional features of the roller die cutting machine
ROLLMAT produces components whose shape is defined by the cutting die. Applications include cardboard and blister packaging, inserts, stationery products and components made from technical materials.
Materials processed
Example products
The selection of the cutting die and operating conditions depends on the material, its thickness and the shape of the component being cut.
| Parameter | WWP08 | WWP12 | WWP15 | WWP18 | WWP25 |
|---|---|---|---|---|---|
| Working width | 800 mm | 1200 mm | 1500 mm | 1800 mm | 2500 mm |
| Installed power | 0.75 kW | 0.75 kW | 1.5 kW | 1.5 kW | 2.2 kW |
| Roller gap | 0–100 mm | 0–100 mm | 0–100 mm | 0–100 mm | 0–100 mm |
| Cutting die travel speed | 0.8 m/s | 0.8 m/s | 0.8 m/s | 0.8 m/s | 0.8 m/s |
| Cycle time | 4–10 s | 4–10 s | 4–10 s | 4–10 s | 4–10 s |
| Roller diameters | 210 / 200 mm | 210 / 200 mm | 210 / 200 mm | 210 / 200 mm | 310 / 310 mm |
| Length of each table | 900 mm | 1900 mm | 3000 mm | 3000 mm | 3400 mm |
| Dimensions, L × W × H | 360 × 130 × 140 cm | 420 × 170 × 140 cm | 650 × 200 × 140 cm | 650 × 230 × 140 cm | 750 × 310 × 155 cm |
| Weight | 650 kg | 800 kg | 950 kg | 1100 kg | 1800 kg |
When purchasing a Zemat machine, customers also gain direct access to the team that knows its design, configuration and welding process. Zemat machines are supported by our own technical service team, so there is no need to rely on third-party providers or explain the machine and process from the beginning.
We support customers during installation and commissioning, train operators and maintenance teams, and provide technical service worldwide. In many cases, issues can also be diagnosed and resolved remotely by checking machine settings, recipes, process parameters or system messages without waiting for an on-site service visit.
Every welding process has different requirements, so the machine configuration is selected according to the specific product, material, component dimensions and planned production conditions.
Tell us what you need to weld and how your process works. Based on this information, we can help select the right machine model, generator power, working area, operating method, tooling and any additional equipment required.
