SIMPLA

SIMPLA

Universal stand alone high frequency welder (RF sealer) for PVC/PU coated technical textiles and other fabrics and materials

Unique features

Simpla2
Simpla magnetic table

Magnetic stainless steel table

Simpla folding table

Folding table

Simpla swing arm2

Swing arm HMI

Simpla joystick

Joystick to control the electrode

Simpla folding table

Large space behind the electrode

Simpla foot pedal

Foot pedal operation

Simpla 1200

Electrodes up to 1200 mm

Simpla laser

Positioning laser guides

Simpla led

LED illuminated work area

 

Simpla casters

Casters for ease of movement

 

Applications

SIMPLA | description

Easy and efficient work

Universal high frequency welder SIMPLA allows to work with PVC, PU, TPU materials and can be equipped with special impulse electrode for welding non-HF weldable fabrics made of PE, PP and other non-bipolar materials. The machine can also be equipped with FlexEL™ ‘soft’ multilayer welding electrode or curved electrodes for sealing round window profiles made of clear PVC or any other shapes requiring precision welding.
 
SIMPLA is equipped with special deep and wide trough behind the electrode for material storage and handling. The machine has optional smooth glide wheels for easy movement in-around welded fabric, or relocation to a desired place in the manufacturing hall.
 
Full advanced programming functionality, including ATS™ autotuning and WCS™ systems, is achieved thanks to onboard PLC integrated with 10″ touch screen HMI on a swing arm for easy access to the welding area. SIMPLA machines have HF power output from 10 to 20 kW for heavier production loads and reinforced heavy duty fabrics, effectively providing between up to 800 cm2 of welded surface with one weld cycle.

SIMPLA | features

Upper press plate for custom tooling
Folding table
Large space behind the electrode
Positioning laser guides
Joystick to control the electrode
10" touch screen HMI

SIMPLA | safety

logo mobilab

AVAILABLE: Onsite ISO17025 EMC compliance testing

Full diagnostic testing and certification of the local factory EMC/EMS parameters according to the latest guidelines required by the CE & UL standards. We have our own ISO 17025 certified production control and EMC laboratory providing validation of each required process parameters and the whole technological production cycle.

SIMPLA | control panel

HMI main screen EN
HF Smart Control™

HF Smart Control™

High frequency welders manufactured by Zemat Technology Group are designed and built in accordance with current European requirements for machine safety and energy efficiency. The machine design incorporates technical solutions that enhance welding process stability, reduce energy losses, and increase production repeatability.

HF Smart Control™ is a set of structural and electronic solutions implemented in high frequency welders, including:

Power Consumption Optimization

The HF/RH welders use high frequency generators with microprocessor-based power control, enabling precise adjustment of energy to the process parameters. The system continuously monitors operating conditions and dynamically regulates power in real time. As a result, energy consumption can be reduced compared to heat sealing technologies and many impulse-based systems. The actual level of savings depends on the material, application, and process settings.

Automatic Tuning System (ATS)

The ATS ensures precise impedance matching and automatic generator tuning during machine operation. This stabilizes the welding process, reduces the risk of instability, and minimizes the possibility of arcing. Fast reflected power control protects HF circuit components and improves weld repeatability.

High-Efficiency HF Generators

Modern HF generators achieve energy efficiency levels of approximately 70–90%, depending on configuration and operating conditions. Band-pass filters reduce harmonic distortion, while lower thermal losses decrease heating of machine components. This results in stable operation and extended service life of key components.