SIMPLA

Universal stand alone high frequency welder (RF sealer) for PVC/PU coated technical textiles and other fabrics and materials

Unique features

Magnetic, stainless steel, folding table
Large space behind the electrode
Electrodes up to 1200 mm
Upper press plate for custom tooling
Foot pedal operation
Swing arm HMI
Joystick to control the electrode
Positioning laser guides

Simpla2

Simpla magnetic table

Magnetic stainless steel table

Simpla folding table

Folding table

Simpla swing arm2

Swing arm HMI

Simpla joystick

Joystick to control the electrode

Simpla folding table

Large space behind the electrode

Simpla foot pedal

Foot pedal operation

Simpla 1200

Electrodes up to 1200 mm

Simpla laser

Positioning laser guides

Simpla led

LED illuminated work area

Simpla casters

Casters for ease of movement

Applications

Easy and efficient work

Universal high frequency welder SIMPLA allows to work with PVC, PU, TPU materials and can be equipped with special impulse electrode for welding non-HF weldable fabrics made of PE, PP and other non-bipolar materials. The machine can also be equipped with FlexEL™ ‘soft’ multilayer welding electrode or curved electrodes for sealing round window profiles made of clear PVC or any other shapes requiring precision welding.

SIMPLA is equipped with special deep and wide trough behind the electrode for material storage and handling. The machine has optional smooth glide wheels for easy movement in-around welded fabric, or relocation to a desired place in the manufacturing hall.

Full advanced programming functionality, including ATS™ autotuning and WCS™ systems, is achieved thanks to onboard PLC integrated with 10″ touch screen HMI on a swing arm for easy access to the welding area. SIMPLA machines have HF power output from 10 to 20 kW for heavier production loads and reinforced heavy duty fabrics, effectively providing between up to 800 cm2 of welded surface with one weld cycle.

Upper press plate for custom tooling

Folding table

Large space behind the electrode

Positioning laser guides

Joystick to control the electrode

10" touch screen HMI

Simple to setup and easy to operate
Available standard models with 10 / 15 / 20 kW output power
Sealing efficiency from 1 kW: up to 40 cm2 for standard PVC materials
Universal usage for PVC, PU, TPU, reinforced technical textiles
PE, PP, Polyester, Nylon weldability with optional Impulse electrode
New generation Hi-Q Gen5 EcoHF stable and efficient HF generator
Manual, semi-automatic and automatic operation
ZTG ATS™ - autotuning HF power output system

WCS™ Weld Check System - verifying quality of welds with preset parameters
Easy material positioning with deep trough behind electrode
Electrodes up to 1200 mm length
Quick release system of the electrodes
Built in LED electrode illumination
Swing arm with 10" touch screen HMI panel (270° access to welding area)
Built in VPN client and VNC server for remote diagnostics / software updates
USB port for handling recipes

Optional features

ZTG AntiFlash™- ultrafast sensitive ARC sensor & output overload protection
ZTG SafeDown™ - anti-crush electrode motion safety system
Grid filter
Protection from backflow HF emission
Safety switches
EM protection

AVAILABLE: Onsite ISO17025 EMC compliance testing

Full diagnostic testing and certification of the local factory EMC/EMS parameters according to the latest guidelines required by the CE & UL standards. We have our own ISO 17025 certified production control and EMC laboratory providing validation of each required process parameters and the whole technological production cycle.

Control system with intuitive GUI
Saving / reading of the recipes
Graphical record of the welding process
Up to 1000 weld cycle recipes memory
Service menu
Remote upgrade via VPN

TechnicaL CARD2 MB

Why is our technology unique?

FREEWeld™ System Patented HF welding System utilizing welding/sealing work without the need to use grounding foot in an open frame HF welder.

WCS™ Weld Check System Verifying and signaling the HF/RF weld preset parameters / end cycle process. Collects all data pertaining to each weld cycle for remote diagnosis of any issues or problems with machine setup or power output.

AntiFlash™ System Ultra-fast Solid-State ARC sensor & full output overload protection.

Safety guards Special guards with safety limit switches designed for protection against electromagnetic radiation (compliance with EN and EMC standards).

QuickGrip™ System System for quick and easy replacement of electrodes. The electrodes are attached with pneumatic clamps activated from the control panel.

ZTG iCOM™ System Built-in VPN client and VNC server making up the internet interface allowing remote control of machine parameters, weld cycle and diagnostics or software upgrade.

ecoHF™

ZEMAT TG High Frequency welding machines are designed and built to very strict European Environmental and Safety regulations and have custom design solutions for weld and safety control.

ECO-Friendly HF Technology incorporated in the High Frequency machines contains:

Low energy consumption

| Energy efficient ECO HF generators with microprocessor control of output power
| Low power consumption and real time power output recognition
| 90% less power consumption than with traditional heat powered welding systems

AutoTuning System™

| Dynamic High-performance HF impedance matching
| Dynamic Auto Tuning and Arc protection unit
| Ultra-fast reflected power control

Highly efficient and stable HF generators

| RF power output efficiency at 70-90%
| Harmonic distortions eliminated by frequency band filters
| Very limited heat dissipation preventing overheating

find a machine for yourself

Check how many products can be made on our machines.

Quote request

Do you have any questions or would you like to receive a personalized offer? Please contact us.

technical support

We offer Global Technical Support for our machines. Please contact our Technical Service Department with any questions or issues about our equipment.