Standalone high-frequency welding machine for processing tarpaulins, tents, membranes, covers, tanks, banners, and other products made from PVC- or PU-coated technical textiles.
SIMPLA is a versatile machine for welding PVC- and PU-coated materials. It is well suited for applications that require long, repeatable welds while maintaining flexibility when working with different material sizes.
The open C-frame design makes it easier to position larger components, while the generous clearance behind the electrode helps guide the material without the need to constantly fold or rotate the product on the worktable.
The machine can operate with linear electrodes up to 1200 mm long, welding bars, and custom tools designed for specific weld geometries. The wide pressure plate allows the use of round, curved, or special-purpose tooling.
Depending on the process, SIMPLA can be equipped with the FREEWELD™ system, a FlexEL™ bar for multi-layer welding, or an impulse electrode for selected materials that are not typically suitable for high-frequency welding.
FreeWeld™ is an optional system for Zemat linear welding machines that allows the welding process to be carried out without lowering the standard grounding foot onto the material. This makes it easier to work with large sheets, rolls, and products with eyelets, valves, profiles, or other three-dimensional components.
In the FreeWeld™ system, the electromagnetic field circuit is closed within a special electrode. The machine recognizes the FreeWeld™ electrode, while the grounding foot remains raised, allowing the operator to guide the material more freely.
Benefits of FreeWeld™
Additional machine features
Zemat high frequency welding machines use systems designed to support operator safety, protect key machine components and maintain process stability. These solutions help protect the electrode, material, generator and work area, while process monitoring systems enable fast detection of irregularities and help maintain repeatable welding parameters.
For machines manufactured by Zemat, mandatory electromagnetic field (EMF) emission measurements are carried out in the working environment. The tests are performed by the Mobilab laboratory operating within Zemat Technology Group. The measurement laboratory works in accordance with ISO/IEC 17025 and holds PCA accreditation, confirming the quality of its services and the reliability of measurement results.
Zemat HF welding machines are designed in accordance with European requirements for machinery safety and energy efficiency. The applied solutions support process stability, reduce energy losses and help maintain repeatable production parameters.
HF Smart Control™ includes:
When purchasing a Zemat machine, customers also gain direct access to the team that knows its design, configuration and welding process. Zemat machines are supported by our own technical service team, so there is no need to rely on third-party providers or explain the machine and process from the beginning.
We support customers during installation and commissioning, train operators and maintenance teams, and provide technical service worldwide. In many cases, issues can also be diagnosed and resolved remotely by checking machine settings, recipes, process parameters or system messages without waiting for an on-site service visit.
Every welding process has different requirements, so the machine configuration is selected according to the specific product, material, component dimensions and planned production conditions.
Tell us what you need to weld and how your process works. Based on this information, we can help select the right machine model, generator power, working area, operating method, tooling and any additional equipment required.
SIMPLA is designed for high-frequency welding of technical textiles coated with PVC or PU. It is well suited for tarpaulins, tents, membranes, covers, tanks, banners, and other products that require long, durable welds.
The machine is designed primarily for technical fabrics coated with PVC or PU. Depending on the tooling and process settings, it can also work with selected films, fabrics, and technical materials suitable for HF welding.
Yes. The open C-frame design, large clearance behind the electrode, rear working trough, and foldable table make it easier to handle larger sheets, rolls, and finished textile components.
SIMPLA can operate with electrodes and welding bars up to 1200 mm long. This makes it suitable for long linear welds in tarpaulins, membranes, covers, and other technical textile products.
Yes. The machine can be equipped with a wide pressure plate and tooling designed for a specific weld geometry. Linear, curved, round, and special-purpose tools can be used.
FREEWELD™ is an optional system that allows welding without lowering the standard grounding foot onto the material. It makes it easier to work with large sheets, rolls, and products with eyelets, valves, profiles, or other three-dimensional components.
In selected applications, an impulse electrode can be used for materials that cannot be welded using standard high-frequency technology. The appropriate solution depends on the material and process requirements.
SIMPLA can be operated using a foot pedal, a joystick for electrode position control, and an HMI panel mounted on a swivel arm. This arrangement makes it easier to work with large and difficult-to-position materials.
Yes. The HMI panel with PLC control allows process recipes to be stored for different products and process settings. This makes it easier to reuse proven parameters in subsequent production runs.
SIMPLA can use ATS™, WCS™, AntiFlash™, SafeDown™, and iCOM™ systems. They help control HF power, monitor welding parameters, protect the material, support operator safety, and assist with machine diagnostics.
