MEGA single or double workstation shuttle high frequency welder is made for special projects in the automotive and airplane construction industry where high frequency welding and sealing applications require precision large flat surface for product positioning and complex shape welds.
Mega is a perfect machine for production of laminated PU foam embossing, car/truck door panels and tops, automotive and airline carpeting and seat covers, car trunk floors and covers, as well as medical, laboratory, rehabilitation equipment, safety vests, reflective signs, etc. Optional heated electrode platen with temperature presets gives high accuracy for consistent welding.
The machine is equipped with special quick change electrode holder. Custom-built tooling and electrodes are available upon request. We have our own in-house tooling department which will design and make any electrode and die required for any demanding production needs.
With the use of touch screen HMI and programmable PLC, the operator can easily input multiple weld/seam recipes. MEGA series have HF power outputs from 15kW to 30kW for heavy production loads and special projects using reinforced heavy-duty materials. All these options make this machine a perfect tool for high-end production where precision, durability and strength is the key.
Full diagnostic testing and certification of the local factory EMC/EMS parameters according to the latest guidelines required by the CE & UL standards. We have our own ISO 17025 certified production control and EMC laboratory providing validation of each required process parameters and the whole technological production cycle.
| Energy efficient ECO HF generators with microprocessor control of output power
| Low power consumption and real time power output recognition
| 90% less power consumption than with traditional heat powered welding systems
| Dynamic High-performance HF impedance matching
| Dynamic Auto Tuning and Arc protection unit
| Ultra-fast reflected power control
| RF power output efficiency at 70-90%
| Harmonic distortions eliminated by frequency band filters
| Very limited heat dissipation preventing overheating
Zemat Technology Group Sp. z o.o.
ul. Brukowa 26
91-341 Lodz
Phone: +48 42 632 84 84
Fax: +48 42 299 60 46