TARPA PRO - Traveling head high frequency welder - ZEMAT TECHNOLOGY GROUP

TARPA PRO

Automated traveling head high frequency welder for PVC film

Tarpa Pro hotspot

tarpapro13

Stainless steel magnetic table

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FreeWeld™ system - allows welding without a grounding foot

tarpa pro axyz move

AXYZMove™ System ±60 mm

laser tarpa

Linear laser projectors guides

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Electrodes up to 1500 mm length

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10" touch screen control panel

TARPA PRO high frequency welder is designed specifically for production of large format tensile structures, membranes, tarpaulin, tents, oil booms, truck covers, swimming pool liners & covers, airline hangars, large billboards, fast doors, side curtains

Applications

Large format technical textiles with welds up to 100 m long and 70 mm wide
Single weld cycles up to 1000 cm² welded area
Tensile structures, tents, shade systems, truck covers and side curtains
Swimming pool liners and covers, oil booms, flood dams and water tanks
Airport hangars, portable storage structures, containment pools, ground liners
Advertising signs and large format billboards

Unique features

Stainless steel magnetic table
FreeWeld™ system - allows welding without a grounding foot
AXYZMove™ - Innovative system of ±60 mm transverse movement of the RF/HF welding head.
Touch control panel
Convenient joystick to control the electrode
Standard electrodes up to 1500 mm length

LONG STRAIGHT SEAMS REQUIRE
PRECISION LINEAR
HF WELDING MACHINES

Automated, traveling head high frequency welder

TARPA PRO HF Welder heat sealer is designed specifically for production of large format tensile structures, membranes, tarpaulin, tents, oil booms, truck covers, swimming pool liners & covers, airline hangars, large billboards, fast doors, side curtains, etc.

The machine can be equipped with special impulse electrode for welding non-HF weldable fabrics made of PE and PP, as well as FlexEL ‘soft’ multilayer welding electrode and curved HF electrodes for sealing round window profiles made of clear PVC and any other shapes requiring precision welding.

TARPA PRO model is equipped with special high precision ball bearing linear motion gear, controlled by frequency inverter and glide-on railing to achieve a perfect continuous straight line seam. Optional vacuum work table with the length up to 100 meters and laser guides allow handling of large format materials and precision weld positioning for fast production setup.

Full advanced programming functionality, including ATS™ auto-tuning, WCS™ weld control systems and expanded linear weld control (spot sealing, cycle left-right-left welds, parking and starting at any end, overlap welds) is achieved thanks to onboard PLC integrated with 10” touch screen HMI.

TARPA PRO machines have HF power output 10 / 15 / 20 kW and optionally 25 kW for large production loads and reinforced heavy-duty fabrics, effectively providing between 240-1000 cm² of welded surface with one weld cycle.

Large press plate for custom tooling

Tape unwinders

Large space behind the electrode

Side platforms for machine operators

Linear laser projectors guides

AXYZMove™ ±60 mm

High efficiency HF weld cycles with 10 / 15 / 20 / 25 kW output power
Sealing efficiency from 1kW: 40cm2 for standard PVC materials
Stable and efficient fifth generation HF generator - Hi-Q Gen 5 EcoHF
Welding of technical textiles, PVC, PU, TPU coated fabrics
Possibility of welding PE and PP using a pulse electrode
Precise inverter-controlled head movement mechanism
Working table length: up to 100 m
The surface of the work table is made of magnetic steel
Possibility to install more than one head on the same tracks
WCS™ weld control system
ATS™ automatic power control system - output power control based on a special algorithm
Possibility to work with linear and shaped electrodes

8-position multifunction joystick
LED illumination of the working area
Back gutter along the work table for large-size materials
Lasers for material positioning
10" intuitive HMI touch panel with PLC controller
USB and WAN / LAN interfaces
Built-in VPN client and VNC server, remote upgrade and diagnostics possible
Possibility to change the height of the electrode without switching off the pressure sensor
Possibility of moving the welding heads with one hand
Programmable lap width (weld cover)
QuickGRIP™ quick electrode replacement system
Electrode holder length: 1500 mm (Option: 1700 mm)
E-cool™ electrode cooling system

Optional features

FREEWeld™ system
AXYZMove™ ±60 mm transverse head travel system
Vacuum table for easy positioning of large materials
Moving side platforms for the machine operator
Laser positioning lines - a set of two lasers
Front gutter - fixed or hidden under the worktable
Non-standard dimensions of the back gutter

Unwinders for tapes on one / two sides of the head
Large top pressure plate for using non-linear electrodes and custom tooling (1200x300 mm)
Upper electrode with impulse sealing system
Additional line electrodes (up to 1700 mm long)
FLEXel™, SNAKel™, SOFTel™ electrodes
Shaped electrodes

ZTG AntiFlash™- ultrafast sensitive ARC sensor & output overload protection
ZTG SafeDown™ - anti-crush electrode motion safety system
Grid filter
Protection from backflow HF emission
Safety switches
EM protection

AVAILABLE: Onsite ISO17025 EMC compliance testing

Full diagnostic testing and certification of the local factory EMC/EMS parameters according to the latest guidelines required by the CE & UL standards. We have our own ISO 17025 certified production control and EMC laboratory providing validation of each required process parameters and the whole technological production cycle.

Control system with intuitive GUI
Saving / reading of the recipes
Graphical record of the welding process
Up to 1000 weld cycle recipes memory
Service menu
Remote upgrade via VPN

TechnicaL CARD3 MB

Why is our technology unique?

WCS™ Weld Check System

Verifying and signaling the HF/RF weld preset parameters / end cycle process. Collects all data pertaining to each weld cycle for remote diagnosis of any issues or problems with machine setup or power output.

QuickGrip™ System

System for quick and easy replacement of electrodes. The electrodes are attached with pneumatic clamps activated from the control panel.

AntiFlash™ System

Ultra-fast Solid-State ARC sensor & full output overload protection.

ZTG iCOM™ System

Built-in VPN client and VNC server making up the internet interface allowing remote control of machine parameters, weld cycle and diagnostics or software upgrade.

Safety guards

Special guards with safety limit switches designed for protection against electromagnetic radiation (compliance with EN and EMC standards).

ecoHF™

ZEMAT TG High Frequency welding machines are designed and built to very strict European Environmental and Safety regulations and have custom design solutions for weld and safety control.

ECO-Friendly HF Technology incorporated in the High Frequency machines contains:

Low energy consumption

| Energy efficient ECO HF generators with microprocessor control of output power
| Low power consumption and real time power output recognition
| 90% less power consumption than with traditional heat powered welding systems

AutoTuning System™

| Dynamic High-performance HF impedance matching
| Dynamic Auto Tuning and Arc protection unit
| Ultra-fast reflected power control

Highly efficient and stable HF generators

| RF power output efficiency at 70-90%
| Harmonic distortions eliminated by frequency band filters
| Very limited heat dissipation preventing overheating

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technical support

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