PRESA

Power transformer components

PRESA

High frequency drying and forming machine for pressboard insulation collars

PRESA – High frequency machine for drying and formingpressboard insulation profiles used in high power transformer coils. The HF machine is specially designed for forming and dielectric drying and forming insulating elements from 0,5 mm to 5 mm thick – made from wet insulation pressboard produced from pure unbleached cellulose taken from long-fibered coniferous wood.

The HF drying and forming process is time efficient and prevents overheating and deformations. The ready made profiles and elements allow optimal adaptation to the electric field conditions in the transformer.
The insulation components made with our individually customized machines the are suitable for use in oil-filled power transformers, due to their high purity, mechanical strength and ability to be impregnated with oil.

Applications

PRESA | description

High frequency drying

PRESA HF machines is equipped with customized forming/shaping tools which enable production of yoke collars and corner collars for inner and outer circumference shapes. The customized press table with dimensions of 1300 mm x 800 mm allows production of wide range of profiles and collars; especially large sizes per customer specific requirements.
 
With the PRESA HF technology you may dry and form collars from variety kinds of pressboard (wet and dry pressboard LD or HD) within the range from 0,5 to 5 mm thickness. In the process of drying we use antithetic energy of electric field (Electric Potential Energy) with frequency of 27,12 MHz. Pressboard is heated rapidly yet steadily in the entire volume to the temperature of above 100C. In this process we achieve rapid effect of dielectric evaporation of water from pressboard.
Depending on the wet pressboard insert, its thickness and density, drying and forming the final product may take around about 10-15 minutes.
 
The custom made aluminium dies allow for various radiuses of collars, starting from R300 to R2000. 
 

PRESA | features

PRESA | safety

PRESA | control panel

HMI main screen EN
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AVAILABLE: Onsite ISO17025 EMC compliance testing

Full diagnostic testing and certification of the local factory EMC/EMS parameters according to the latest guidelines required by the CE & UL standards. We have our own ISO 17025 certified production control and EMC laboratory providing validation of each required process parameters and the whole technological production cycle.

Why is our technology unique?

WCS™ Weld Check System
Verifying and signaling the HF/RF weld preset parameters / end cycle process. Collects all data pertaining to each weld cycle for remote diagnosis of any issues or problems with machine setup or power output.
QuickGrip™ System
System for quick and easy replacement of electrodes. The electrodes are attached with pneumatic clamps activated from the control panel.
AntiFlash™ System
Ultra-fast Solid-State ARC sensor & full output overload protection.
ZTG iCOM™ System
Built-in VPN client and VNC server making up the internet interface allowing remote control of machine parameters, weld cycle and diagnostics or software upgrade.
Safety guards
Special guards with safety limit switches designed for protection against electromagnetic radiation (compliance with EN and EMC standards).

ecoHF™ TECHNOLOGY

ZEMAT TG High Frequency welding machines are designed and built to very strict European Environmental and Safety regulations and have custom design solutions for weld and safety control.

ECO-Friendly HF Technology incorporated in the High Frequency machines contains:

Low energy consumption

| Energy efficient ECO HF generators with microprocessor control of output power
| Low power consumption and real time power output recognition
| 90% less power consumption than with traditional heat powered welding systems

AutoTuning System™

| Dynamic High-performance HF impedance matching
| Dynamic Auto Tuning and Arc protection unit
| Ultra-fast reflected power control

Highly efficient and stable HF generators

| RF power output efficiency at 70-90%
| Harmonic distortions eliminated by frequency band filters
| Very limited heat dissipation preventing overheating