BELTA is a series of HF/RF conveyor belt welders designed for conveyor belt production processes that require strong, repeatable welds and precise positioning of components on the belt.
BELTA – Conveyor belt welding machines machines designed to make the production of different belt configurations more efficient and repeatable. They enable cleats, timing belts, profiles, guides, stops and corrugated sidewalls to be welded onto PVC, PU, TPU and TPE belts with consistent positioning and weld quality.
A large work table, 360° electrode rotation and application-specific tooling give operators greater freedom when working with different belt widths, profile layouts and welding angles. Long and heavy belts can be positioned more comfortably, while the machine configuration can be adapted to the required clamping force and production workflow. This helps reduce handling time, simplify changeovers between belt types and maintain consistent results across repeat production runs.
BELTA is designed for long and heavy conveyor belts that require precise handling and stable positioning during welding. Side rollers, pneumatic clamps and 360° electrode rotation help reduce setup and handling time while maintaining consistent weld positioning.
Additional machine features
BELTA is designed for conveyor belt production processes where guiding, conveying or product-stabilizing components need to be permanently welded to the base belt.
Zemat high frequency welding machines use systems designed to support operator safety, protect key machine components and maintain process stability. These solutions help protect the electrode, material, generator and work area, while process monitoring systems enable fast detection of irregularities and help maintain repeatable welding parameters.
For machines manufactured by Zemat, mandatory electromagnetic field (EMF) emission measurements are carried out in the working environment. The tests are performed by the Mobilab laboratory operating within Zemat Technology Group. The measurement laboratory works in accordance with ISO/IEC 17025 and holds PCA accreditation, confirming the quality of its services and the reliability of measurement results.
Zemat HF welding machines are designed in accordance with European requirements for machinery safety and energy efficiency. The applied solutions support process stability, reduce energy losses and help maintain repeatable production parameters.
HF Smart Control™ includes:
When purchasing a Zemat machine, customers also gain direct access to the team that knows its design, configuration and welding process. Zemat machines are supported by our own technical service team, so there is no need to rely on third-party providers or explain the machine and process from the beginning.
We support customers during installation and commissioning, train operators and maintenance teams, and provide technical service worldwide. In many cases, issues can also be diagnosed and resolved remotely by checking machine settings, recipes, process parameters or system messages without waiting for an on-site service visit.
Every welding process has different requirements, so the machine configuration is selected according to the specific product, material, component dimensions and planned production conditions.
Tell us what you need to weld and how your process works. Based on this information, we can help select the right machine model, generator power, working area, operating method, tooling and any additional equipment required.
BELTA is an HF/RF welding machine designed for conveyor belt production. It enables permanent welding of cleats, profiles, guides, stops and corrugated sidewalls onto PVC, PU, TPU and TPE belts.
BELTA can be used to weld T-cleats, straight cleats, V-guide profiles, chevron profiles, guides, timing belts, stops and corrugated sidewalls. The tooling configuration depends on the profile geometry and product requirements.
BELTA is designed for conveyor belts made of PVC, PU, TPU and TPE. For non-standard materials or profiles, the welding parameters and tooling can be selected to suit the specific application.
Yes. BELTA can be used to weld corrugated sidewalls onto conveyor belts. Depending on the machine configuration, it can handle sidewalls from 25 to 150 mm high.
The 360° electrode rotation allows the tooling to be positioned at the required angle. This makes it easier to weld cleats, profiles, guides and corrugated sidewalls in different layouts on the conveyor belt.
Yes. BELTA machines can be configured according to the conveyor belt width, electrode length, work table size, profile type and the operator’s production workflow.
Yes. BELTA can be equipped with side rollers, measuring scales, positioning devices and pneumatic clamps. These features make it easier to move, position and stabilize long conveyor belts during production.
Yes. BELTA can be equipped with electrodes and tooling designed for specific cleats, profiles, guides or corrugated sidewalls. The tooling is selected according to the component geometry, material and required weld quality.
Yes. The HMI panel with PLC control allows welding recipes to be saved for different belt types, materials, profiles and electrodes. This helps maintain repeatable production and speeds up changeovers between jobs.
