High frequency welding machines from the BELTA series have been designed with a focus on the production of conveyor belts made from thermoplastic elastomers (TPE), PVC, TPU and PU.
For the machines within the BELTA series, we also offer specialised tooling designed for the quick welding of PVC and PU drivers to the conveyor belts.
Pneumatic belt holders
360° electrode rotation for any weld angle
Easy tools change
Fully HF shielded and filtered work area
Side rolls for easy material movement
Measure for belts
Touch screen HMI with detached steering panel
With the BELTA machine the durable joining of all components is made easier thanks to, among other things, its large work table size and the work plate, to which the electrode can be attachedat virtually any angle (even up to 360°).
The BELTA conveyor belt welder is equipped with a special quick electrode change system. With the track rollers that are installed on the edges of the work table, it is easier to slide and position long and heavy conveyor belts, making the operator’s work time-efficient and ergonomic.
Through the use of modern touchscreen (HMI) and a PLC, the operator is able to easily set the welding parameters and store more than 1,000 programmes in memory in order to work on different types of materials and electrodes. BELTA series HF welders are typically manufactured at an output power of 6 to 20 kW, suitable for welding materials of different weights with cleats ranging from 10 to 150 mm in height. Theadvancedsafety systems and operator support modules employed on this machine also help make it the ideal tool for manufacturing products with quality and aesthetics as a priority.
Zemat Technology Group is a well-established manufacturer of conveyor belt production machines. Our product range consists of a wide range of machines which are vital for the production of high-quality conveyor belts. Our belt welders are used for the production of belts made of various materials such as PVC, TPU and PU. We also offer specialised tooling aimed at the rapid weldingof PVC and PUcleats to the conveyor belts.
Our machines are equipped with modern control systems which enable precise setting of the welding parameters. As a result, the entrepreneurs whom we equip with these types of industrial machines obtain an industrial machine that ensures that components for conveyor belts, cleats, sidewalls or profiles are joined together in a consistent, high quality.
Good quality conveyor belts in particular are characterised by: high durability and abrasion resistance. It is equally important that they are flexible and resistant to a variety of external influences, including temperature, humidity and UV radiation. Furthermore, conveyor belts should not only be easy to install and maintain, but also cost-effective to run.
There is a variety of machine types utilised in the conveyor belt production. Among the most important of these are high-frequency welders.
Good quality conveyor belt machines should be primarily distinguished by their high operating precision, reliability and durability. It is also essential for them to be intuitive to use and easy to maintain, thus also improving the execution of production processes. Our machines satisfy all of these requirements. They are fitted with modern control systems which enable precise setting of the working parameters. With their reliable operation, these machines are also capable of producing belts in series with a reproducible high weld quality. Furthermore, we provide a full range of technical support to our customers, encompassing machine training and service.
Full diagnostic testing and certification of the local factory EMC/EMS parameters according to the latest guidelines required by the CE & UL standards. We have our own ISO 17025 certified production control and EMC laboratory providing validation of each required process parameters and the whole technological production cycle.
ZEMAT TG High Frequency welding machines are designed and built to very strict European Environmental and Safety regulations and have custom design solutions for weld and safety control.
ECO-Friendly HF Technology incorporated in the High Frequency machines contains:
| Energy efficient ECO HF generators with microprocessor control of output power
| Low power consumption and real time power output recognition
| 90% less power consumption than with traditional heat powered welding systems
| Dynamic High-performance HF impedance matching
| Dynamic Auto Tuning and Arc protection unit
| Ultra-fast reflected power control
| RF power output efficiency at 70-90%
| Harmonic distortions eliminated by frequency band filters
| Very limited heat dissipation preventing overheating
Get in touch
Zemat Technology Group Sp. z o.o.
ul. Brukowa 26
91-341 Lodz, POLAND
Phone: +48 42 632 84 84
Fax: +48 42 299 60 46
What we do
