SUPRA

High frequency welders for stretch ceilings

Applications

SUPRA MAX

High frequency welder for stretch ceilings

SUPRA MAX high frequency welder is designed specifically for use in production of Stretch Ceiling (French Ceiling) interior design elements. The machine is equipped with special high grade welding/cutting electrode to achieve perfect straight line “invisible” seam.

Thanks to the high precision of work, it is possible to obtain rectilinear, aesthetic and very durable welds.

High frequency welders for stretch ceilings

High frequency welder for stretch ceilings

SUPRA high frequency welder has universal application for both: PVC film welding and Harpoon welding with the use of special patented IAW™ Inverted Airplane Wing shape tooling. Cork coated work table allows handling of very thin and delicate films and backlit weld area helps to visually inspect weld precision and quality.

Pneumatically driven welding bar is moved up & down with the use of foot switches allowing the operator both to use both hands for exact material positioning under the electrode, while ZTG SafeDOWN™ anti-crush safety system and pneumatic lock down front gate assures the safe work environment.

The machine can be upgraded (if needed) with additional length work tables for easier film and harpoon positioning during the weld cycle. It can be converted easily into an advertising banner/billboard welder with the use of special wide weld electrode or any other straight bar or spot HF welder.

SUPRA PRO

Travelling head high frequency welder for stretch ceilings

Traveling Head SUPRA PRO high frequency welder was developed specifically for production of large format Stretch Ceiling (French Ceiling) interior design elements. The machine is equipped with special high precision linear motion gear controlled by frequency inverter to achieve a perfect continuous weld “invisible seam” weld.

Supra Pro

Precise linear movement of the welding head

SUPRA PRO high frequency welder has universal application for both: PVC film welding and Harpoon welding with the use of special patented IAW™ “Inverted Airplane Wing” shape tooling. Optional vacuum work table and laser guides allow handling of thin films and precision positioning for fast production setup and weld.

The SUPRA PRO Traveling Head HF Welder has output power of 4kW, touch screen HMI, pneumatic press, automatic PLC steering control – electric motion system with electronically controlled movement counter controlling the length, traveled distance and weld cycle number. The HF machine is moving along the table on special precision rails, allowing for smooth motion and exact movement/distance control. The machine is designed for medium size PVC films where cycle/spot or precise continuous line weld is required.

The machine can be easily upgraded and converted (if needed) into standard straight bar HF welder advertising banner/billboard HF welder or Keder production machine with the use of special attachment and electrode.

Why is our technology unique?

WCS™ Weld Check System
Verifying and signaling the HF/RF weld preset parameters / end cycle process. Collects all data pertaining to each weld cycle for remote diagnosis of any issues or problems with machine setup or power output.
QuickGrip™ System
System for quick and easy replacement of electrodes. The electrodes are attached with pneumatic clamps activated from the control panel.
AntiFlash™ System
Ultra-fast Solid-State ARC sensor & full output overload protection.
ZTG iCOM™ System
Built-in VPN client and VNC server making up the internet interface allowing remote control of machine parameters, weld cycle and diagnostics or software upgrade.
Safety guards
Special guards with safety limit switches designed for protection against electromagnetic radiation (compliance with EN and EMC standards).

ecoHF™

ZEMAT TG High Frequency welding machines are designed and built to very strict European Environmental and Safety regulations and have custom design solutions for weld and safety control.

ECO-Friendly HF Technology incorporated in the High Frequency machines contains:

Low energy consumption

| Energy efficient ECO HF generators with microprocessor control of output power
| Low power consumption and real time power output recognition
| 90% less power consumption than with traditional heat powered welding systems

AutoTuning System™

| Dynamic High-performance HF impedance matching
| Dynamic Auto Tuning and Arc protection unit
| Ultra-fast reflected power control

Highly efficient and stable HF generators

| RF power output efficiency at 70-90%
| Harmonic distortions eliminated by frequency band filters
| Very limited heat dissipation preventing overheating