- HF/Heat Welding Machines
- Digital Cutters
- Industry Automation
- Other Machines
IMPLA high frequency welder is designed specifically for production of small and large format tensile structures, membranes, tarpaulin, tents, truck covers, etc. Machine allows to work with PVC, PU, TPU materials and can be equipped with special impulse electrode for welding non-HF weldable fabrics made of PE, PP and other non-bipolar materials. Machine can also be equipped with FlexEL™ 'soft' multilayer welding electrode or curved electrodes for sealing round window profiles made of clear PVC or any other shapes requiring precision welding.
SIMPLA is equipped with special deep and wide trough behind the electrode for material storage and handling. Machine has optional smooth glide wheels for easy movement in-around welded fabric, or relocation to a desired place in manufacturing hall.
Full advanced programming functionality, including ATS™ autotuning and WCS™ systems is achieved thanks to onboard PLC integrated with 10" touch screen HMI on a swing arm for easy access to welding area. SIMPLA machines have HF power output from 10 to 20 kW for heavier production loads and reinforced heavy duty fabrics, effectively providing between up to 800 cm2 of welded surface with one weld cycle.
Large space behind the electrode
Folding back table
Swing arm with 10" touch screen HMI
|HF output power:||10 / 15 / 20 kW|
|Installed power:||15 / 22 / 30 kW|
|Weld efficiency:||up to 30-40 cm2 from 1 kW of HF output power|
|Power supply:||3 x 400 V (3 x 480V | 3 x 220V [for USA] by request)|
|Working frequency:||27,12 MHz ± 0,6% | Hi-Q Gen5 HF Generator. Power saving, stable and efficient RF generator with integrated backflow HF emission protection and grid filters|
|Electron tube:||Air cooled metal-ceramic triode|
|Electrode protection:||ZTG AntiFlash™ - ultra fast Solid-State Arc protection|
|Autotuning system:||ZTG ATS™ system for precise HF power control|
|Control system:||PLC and 10" touch screen HMI with memory storage|
|HF weld cycle control:||ZTG WCS™ system verifying HF weld process|
|HF welding without the grounding foot:||NEW! FREEWeld™ system|
|Electrode/ HF welding bar length:||1200 mm (48”) | Optional 1500 mm (59”)|
|Downstroke pressure:||300-1600 kg (0.3-1.6T)|
|Electrode stroke:||160 mm|
|Work table dimensions:||1600 x 800 mm (63 x 32”)|
|Work table build:||Aluminum (Magnetic Stainless Steel by request)|
|Space behind electrode:||Deep back table trough with 840 mm space and optional folding table|
|Trough size:||400 x 500 mm (16 x 20”)|
|Electrode mount:||QuickGRIP™, fast pneumatic clamp|
|Grounding foot:||Standard, pneumatic drive|
|Footprint (L x W x H):||1970 x 1700 x 2400 mm|
SIMPLA 2i is the first and only universal RF bar Welder/Sealer on the market with full DOUBLE functionality: Radio Frequency welding and Impulse Heat Sealing. It has an universal usage for PVC, PU, PE, PP, TPU, reinforced technical textiles and films, Acrylics and Nylons. No other welding machine in the world today gives so much flexibility with easy tool change and fast conversion from a standard RF welder into a double bar (upper/lower) Impulse Heat Welder.
SIMPLA CRYSTAL HF welder was created for the production of CRYSTAL Clear PVC windows with Invisible Seam technology. The machine can also handle the demanding production requirements for Pergolas with "omega" profiles and zips, awnings, shadings and other small and large format tensile structures, side curtains and membranes.
With the use of special tools' set the SIMPLA CRYSTAL HF welder creates a strong very thin (1.0 mm) linear weld to join Crystal Clear PVC film. Machine is equipped with sliding 3200 or 4500mm long weld table for very precise linear welding (± 0,1mm) from end to end. Front and back table troughs provide ample storage for rolled film during production process, while special deep and wide trough behind the electrode for excess material storage and handling is very useful when working with pergolas, awnings or membranes.