SUPRA PRO

Travelling-Head HF Welder for Stretch Ceilings | SUPRA PRO

SUPRA PRO

Travelling-head HF welder for stretch ceilings

SUPRA PRO is a travelling-head high-frequency welder designed for precision welding of PVC film and attaching the harpoon profile used in stretch ceilings.

  • precise, automatic welding head travel
  • programmable welding cycles
  • special IAW™ tooling for harpoon profile welding
  • worktable up to 25 m long
  • optional vacuum table and laser guides
Machine overview

Precision welding of PVC film

SUPRA PRO travels along the worktable on precision guides. Electric control allows accurate control of head position, travel distance and the number of cycles performed.

The machine can produce individual cyclic welds as well as precise linear welds. This makes it suitable for components where joint accuracy, appearance and repeatability are important.

Harpoon profile welding and easy material positioning

SUPRA PRO can also attach harpoon profiles to ceiling film using special IAW™ “Inverted Airplane Wing” tooling.

The optional vacuum system helps hold thin film in the correct position on the table, while laser guides make it easier to align the material accurately before welding.

The worktable can be up to 25 m long, allowing the workstation to be adapted to larger material formats and the production workflow.

Key benefits of SUPRA PRO

  1. Precise welding head movement
    The electric drive and guides allow accurate control of position and travel distance.
  2. Repeatable linear welds
    Programmable cycles help maintain consistent parameters across successive joints.
  3. PVC film and harpoon profile welding
    Special IAW™ tooling allows the machine to be used at key stages of stretch ceiling production.
  4. Easy positioning of thin films
    The optional vacuum table stabilises the material, while laser guides help align the weld line accurately.
  5. Worktable up to 25 m long
    The workstation can be arranged to suit the size of the material being processed.
  6. Automatic process control
    PLC control and an HMI panel allow operating parameters to be programmed and recipes to be saved.

Additional machine features

  • 10-inch colour HMI panel and PLC controller
  • Automatic travel distance control
  • Automatic welding cycle counting
  • SafeDown™ – safe electrode lowering
  • QuickGrip™ – fast electrode changes
  • Adjustable pneumatic pressing force
  • Optional vacuum table
  • Optional laser guides
Applications

For precision PVC film welding and stretch ceiling production

SUPRA PRO is ideal for processes requiring accurate, repeatable linear welds and precise positioning of thin materials.

  • stretch ceilings
  • welding harpoon profiles to ceiling film
  • interior furnishing components
  • indoor and outdoor lighting components
  • three-dimensional decorative structures
  • signs and advertising displays
  • reflective materials and signage
  • protective clothing
Control Panel

Simple operation, full process control

Zemat high frequency welding machines are equipped with a touchscreen HMI panel and PLC control. The interface allows operators to set process parameters, save welding recipes, monitor the welding cycle and access key production data.
  • touchscreen HMI
  • PLC control
  • saved welding recipes
  • process parameter monitoring
  • machine performance statistics
  • password-protected access levels
  • remote diagnostics and software updates via VPN
HMI Panel Sterowania

Safety and process control

Zemat high frequency welding machines use systems designed to support operator safety, protect key machine components and maintain process stability. These solutions help protect the electrode, material, generator and work area, while process monitoring systems enable fast detection of irregularities and help maintain repeatable welding parameters.

  • AntiFlash™ – a fully solid-state, maintenance-free system that protects the electrode and material against electrical arcing.
  • WCS™ – a system for monitoring welding cycle parameters.
  • ATS™ – a system for automatic adjustment of HF/RF output power.
  • EMC mains filters designed to protect the customer’s electrical network against electromagnetic interference.
  • Enclosed and shielded welding chamber designed to effectively protect the operator from exposure to electromagnetic fields.
  • The machine complies with current machinery safety requirements and applicable standards. Compliance is confirmed by complete Technical Documentation, an EC/EU Declaration of Conformity supplied with each machine, and CE marking.
  • Optional safety light curtains for an increased level of operator protection.

Measurement Laboratory

For machines manufactured by Zemat, mandatory electromagnetic field (EMF) emission measurements are carried out in the working environment. The tests are performed by the Mobilab laboratory operating within Zemat Technology Group. The measurement laboratory works in accordance with ISO/IEC 17025 and holds PCA accreditation, confirming the quality of its services and the reliability of measurement results.

mobilab laboratorium pomiarowe
HF Smart Control™

HF Smart Control™

Zemat HF welding machines are designed in accordance with European requirements for machinery safety and energy efficiency. The applied solutions support process stability, reduce energy losses and help maintain repeatable production parameters.

HF Smart Control™ includes:

  • Power consumption optimization
    Systems based on industrial programmable logic controllers (PLCs) measure and regulate the energy used during the welding process in real time. This allows power consumption to be matched to actual process requirements and helps reduce unnecessary electricity use.
  • ATS™ automatic tuning system
    ATS™ automatically adjusts and monitors welding process parameters, helping maintain the correct cycle conditions and use the supplied energy efficiently.
  • High-efficiency HF generators
    Modern HF generators provide stable operation, reduce thermal losses and support longer component service life.
Tooling

Custom electrodes and tooling

We can design, manufacture and commission dedicated electrodes, positioning fixtures, cutting dies and other process tooling for the machine. Our in-house tooling department develops solutions matched to the component geometry, material type and specific welding process requirements.
Technical Service

Service and technical support

When purchasing a Zemat machine, customers also gain direct access to the team that knows its design, configuration and welding process. Zemat machines are supported by our own technical service team, so there is no need to rely on third-party providers or explain the machine and process from the beginning.

We support customers during installation and commissioning, train operators and maintenance teams, and provide technical service worldwide. In many cases, issues can also be diagnosed and resolved remotely by checking machine settings, recipes, process parameters or system messages without waiting for an on-site service visit.

  • Direct access to Zemat technical service
  • Faster diagnostics and reduced downtime
  • Support from specialists familiar with the specific machine and process
  • Installation, commissioning and service support worldwide
  • Training for operators and maintenance teams
  • Remote support for settings, recipes and process parameters
Contact Form

Let’s talk about your production process

Every welding process has different requirements, so the machine configuration is selected according to the specific product, material, component dimensions and planned production conditions.

Tell us what you need to weld and how your process works. Based on this information, we can help select the right machine model, generator power, working area, operating method, tooling and any additional equipment required.

What is SUPRA PRO used for?

SUPRA PRO is a travelling-head high-frequency welder for precision welding of PVC film and attaching harpoon profiles in stretch ceiling production.

How does the travelling welding head work?

SUPRA PRO travels along the worktable on precision guides. Electric control allows accurate control of head position, travel distance and the number of welding cycles.

Can SUPRA PRO weld harpoon profiles?

Yes. Special IAW™ “Inverted Airplane Wing” tooling allows harpoon profiles to be welded to ceiling film.

How long can the worktable be?

The worktable can be up to 25 m long, allowing the workstation to be adapted to larger material formats and the production workflow.

How can thin PVC film be positioned accurately?

An optional vacuum table helps stabilise the film, while optional laser guides help align the material and weld line accurately.

Can welding cycles and settings be programmed?

Yes. PLC control and a 10-inch colour HMI panel allow operating parameters and welding cycles to be programmed and recipes to be saved. The machine also provides automatic travel distance control and welding cycle counting.