MAGNA

MAGNA

Suspended 360° rotating high frequency welder. Available in S, L and 3D versions.

The high frequency welder MAGNA is designed for welding large objects and allows 360° access to the working space. MAGNA is available in three versions – as a separate, suspended welding head or a large-format welding machine.

Magna3D 2023
FEATURED! SUSPENDED ROTATING WELD HEAD GANTRY HIGH FREQUENCY WELDER
magna s box
SUSPENDED HIGH FREQUENCY
WELDING HEAD
magnal box
LINEAR MOVEMENT,
SUSPENDED HIGH FREQUENCY WELDER

Applications

MAGNA S ceiling suspended HF Welder has an output power of 10-25kW, pneumatic press, automatic PLC control and touch screen HMI. The machine is installed directly on the factory’s ceiling support beam, allowing 360 degree access around the work table and floor level production.

The HF generator, air cylinders and electric power supply unit is fully integrated within the suspended weld head, creating an open space for a lightweight work table of various sizes and shapes (rectangular or round). It can be installed right above the floor to allow for easy handling of heavy and high volume dimensional fabrics. The size of the welding/work table are custom-made in accordance with the HF welding electrode length.

Magna S machine is equipped with a hand operated rotating turret with 180+ deg. rotation function. They allow for open and easy access to the work table and the welding head from any direction and are used in the production process of large technical textile structures, high speed doors, fishery tanks, tents, tensile and membrane structures, advertising billboards, oil-booms, water cisterns, pool-liners, etc.

magna s box

MAGNA S | features

MAGNA L linear X-Move HF welder (gantry style RF heat sealer) was specifically designed to weld / seal large shape objects (spherical tent windows, tent walls, truck covers, swimming pool liners, inflatable toys or specialty membranes) with single or multiple programmable cycles.

The welding head moves along the X-axis with multipoint pressure on the electrode. A special control software, HF weld head driven on X-linear robotic beam, 360º access to workspace allows to make unlimited large platen or curved, angular or repeated parallel straight weld joints.

25kW Hi-Q Gen5 RF generator is capable of providing stable output power for seams up to 1000cm2 (155 sq inch). The dimensions of the welding/work table are custom-made in accordance with the welding electrode length. The machine allow open and easy access to the work table and the welding head.

magnal box

MAGNA L | features

MAGNA 3D Gantry HF Welder has output power of 15-25kW, pneumatic press, automatic PLC steering control. The machine is suspended from a gantry-system that is designed (height and width) according to conditions and requirements of each manufacturer factory.

MAGNA 3D 2023

It is equipped with a true 360º rotation function. The dimensions of the welding/work table are custom-made in accordance with the welding electrode length.

The MAGNA 3D Gantry machines allow open and easy access to the work table and the welding head and are used in the production process of high speed doors, tents, tensile and membrane structures, advertising billboards, oil-booms, water cisterns, pool-liners, portable satellite dishes, etc.

MAGNA 3D | features

MAGNA 3D | Electronic systems

MAGNA 3D | Optional features

Why is our technology unique?

WCS™ Weld Check System
Verifying and signaling the HF/RF weld preset parameters / end cycle process. Collects all data pertaining to each weld cycle for remote diagnosis of any issues or problems with machine setup or power output.
QuickGrip™ System
System for quick and easy replacement of electrodes. The electrodes are attached with pneumatic clamps activated from the control panel.
AntiFlash™ System
Ultra-fast Solid-State ARC sensor & full output overload protection.
ZTG iCOM™ System
Built-in VPN client and VNC server making up the internet interface allowing remote control of machine parameters, weld cycle and diagnostics or software upgrade.
Safety guards
Special guards with safety limit switches designed for protection against electromagnetic radiation (compliance with EN and EMC standards).

ecoHF™ TECHNOLOGY

ZEMAT TG High Frequency welding machines are designed and built to very strict European Environmental and Safety regulations and have custom design solutions for weld and safety control.

ECO-Friendly HF Technology incorporated in the High Frequency machines contains:

Low energy consumption

| Energy efficient ECO HF generators with microprocessor control of output power
| Low power consumption and real time power output recognition
| 90% less power consumption than with traditional heat powered welding systems

AutoTuning System™

| Dynamic High-performance HF impedance matching
| Dynamic Auto Tuning and Arc protection unit
| Ultra-fast reflected power control

Highly efficient and stable HF generators

| RF power output efficiency at 70-90%
| Harmonic distortions eliminated by frequency band filters
| Very limited heat dissipation preventing overheating