An HF/RF machine for manufacturing windows, screens, curtains and covers from transparent PVC film. The welding head travels along the worktable, making it easier to handle large material formats.
CRYSTAL was designed for manufacturing transparent PVC film components where joint appearance, weld strength and convenient handling of large material formats are important. The machine is ideal for crystal clear windows, projection screens, curtains, pergolas, covers and PVC- or PU-coated technical textiles.
The welding head travels on dedicated rails, allowing the operator to carry out the process without moving the entire product. A 6 m worktable, material handling troughs, a vacuum section, laser guides and magnetic holders help keep film, fabric or finished large-format components securely positioned.
CRYSTAL performs an automatic cycle comprising welding, cutting and preliminary seam smoothing. If required, final smoothing can be carried out by a second, independent working head.
This process helps create a thin, even and less visible joint in transparent PVC film. The machine can also be used to weld Omega profiles, attach zippers and produce standard linear welds, depending on the tooling used.
Additional machine features
CRYSTAL is ideal for products where weld appearance,
large material formats and a repeatable joining process for film or coated fabrics are important.
Zemat high frequency welding machines use systems designed to support operator safety, protect key machine components and maintain process stability. These solutions help protect the electrode, material, generator and work area, while process monitoring systems enable fast detection of irregularities and help maintain repeatable welding parameters.
For machines manufactured by Zemat, mandatory electromagnetic field (EMF) emission measurements are carried out in the working environment. The tests are performed by the Mobilab laboratory operating within Zemat Technology Group. The measurement laboratory works in accordance with ISO/IEC 17025 and holds PCA accreditation, confirming the quality of its services and the reliability of measurement results.
Zemat HF welding machines are designed in accordance with European requirements for machinery safety and energy efficiency. The applied solutions support process stability, reduce energy losses and help maintain repeatable production parameters.
HF Smart Control™ includes:
When purchasing a Zemat machine, customers also gain direct access to the team that knows its design, configuration and welding process. Zemat machines are supported by our own technical service team, so there is no need to rely on third-party providers or explain the machine and process from the beginning.
We support customers during installation and commissioning, train operators and maintenance teams, and provide technical service worldwide. In many cases, issues can also be diagnosed and resolved remotely by checking machine settings, recipes, process parameters or system messages without waiting for an on-site service visit.
Every welding process has different requirements, so the machine configuration is selected according to the specific product, material, component dimensions and planned production conditions.
Tell us what you need to weld and how your process works. Based on this information, we can help select the right machine model, generator power, working area, operating method, tooling and any additional equipment required.
CRYSTAL is a travelling-head HF welder designed to produce thin, neat welds in crystal clear PVC film and PVC- or PU-coated technical textiles.
CRYSTAL has a travelling head and is designed for larger material formats. CRYSTAL ECO is a more economical version for manufacturing components from crystal clear PVC film.
Invisible Seam technology produces a thin, less visible weld in transparent PVC film. On CRYSTAL, the process can include welding, cutting and seam smoothing.
Yes. The travelling head, long worktable, material handling troughs, vacuum section and magnetic holders make it easier to work with large sheets, rolls and oversized components.
CRYSTAL is ideal for manufacturing crystal clear PVC windows, transparent curtains and partitions, projection screens, pergolas, canopies, roller blinds, tents, tensile structures and truck tarpaulins.
Yes. CRYSTAL can be used to weld Omega profiles, depending on the machine configuration and tooling used.
Yes. CRYSTAL can use optional tooling to weld zippers to crystal clear PVC film.
The welding head travels on rails along the worktable. This allows large materials to be processed without moving the entire product.
CRYSTAL is primarily designed for crystal clear PVC film and PVC- or PU-coated technical textiles. Suitability for a specific material should be confirmed through a welding trial.
