CRYSTAL high frequency welder is created for the production of crystal clear PVC windows and cinema and projection screens with Invisible Seam technology. With the use of special tools, the CRYSTAL HF welder creates a strong and very thin linear weld to join crystal clear PVC film.
CRYSTAL ECO is an economical version of a high-frequency welding machine designed for making invisible welds for example in transparent foil. A manually sliding table of any dimensions facilitates working with wide rolls.
The machine is equipped with a 6-meter-long worktable. Special front and rear guiding trays, combined with precise fabric positioning during welding, ensure efficient operation and automatic welding, cutting, and flattening cycles, resulting in a weld that is practically invisible. Final flattening (if necessary) is achieved using a dedicated, separate electrode, which can also be used for embedding omega profiles or for standard linear welds.
Advanced machine features, such as the ATS™ autotuning system and the WCS™ weld control system, are made possible thanks to the built-in PLC controller integrated with a 10-inch HMI touch screen.
The CRYSTAL traveling welder offers smooth output power adjustment from 1 to 4 kW, combined with a precise electrode motion system and working pressure control.
A vacuum section built into the worktable, along with special magnetic holders, allows for easy positioning of films or fabrics, as well as zipper welding using optional tools.
The CRYSTAL automatic traveling welder is a ready-to-use solution, delivered fully assembled, with no additional installation or setup required.
Full diagnostic testing and certification of the local factory EMC/EMS parameters according to the latest guidelines required by the CE & UL standards. We have our own ISO 17025 certified production control and EMC laboratory providing validation of each required process parameters and the whole technological production cycle.
CRYSTAL ECO HF WELDER was created for the simple and economic production of CRYSTAL Clear PVC windows with Invisible Seam technology.
With the use of special welding tools (electrodes) CRYSTAL ECO HF welder creates a strong and very thin linear weld to bond the Crystal Clear PVC film and flatten the seam.
Full diagnostic testing and certification of the local factory EMC/EMS parameters according to the latest guidelines required by the CE & UL standards. We have our own ISO 17025 certified production control and EMC laboratory providing validation of each required process parameters and the whole technological production cycle.
ZEMAT TG High Frequency welding machines are designed and built to very strict European Environmental and Safety regulations and have custom design solutions for weld and safety control.
ECO-Friendly HF Technology incorporated in the High Frequency machines contains:
| Energy efficient ECO HF generators with microprocessor control of output power
| Low power consumption and real time power output recognition
| 90% less power consumption than with traditional heat powered welding systems
| Dynamic High-performance HF impedance matching
| Dynamic Auto Tuning and Arc protection unit
| Ultra-fast reflected power control
| RF power output efficiency at 70-90%
| Harmonic distortions eliminated by frequency band filters
| Very limited heat dissipation preventing overheating
Get in touch
Zemat Technology Group Sp. z o.o.
ul. Brukowa 26
91-341 Lodz, POLAND
Phone: +48 42 632 84 84
Fax: +48 42 299 60 46
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