CRYSTAL high frequency welder is created for the production of crystal clear PVC windows and cinema and projection screens with Invisible Seam technology. With the use of special tools, the CRYSTAL HF welder creates a strong and very thin linear weld to join crystal clear PVC film.
CRYSTAL ECO is an economical version of a high-frequency welding machine designed for making invisible welds for example in transparent foil. A manually sliding table of any dimensions facilitates working with wide rolls.
The machine has a 6 m work table. A special back and front trough configuration and fabric layout during welding provides effective and an automatic weld/cut/press cycle to make the thin-line weld virtually invisible. The final pressing (if needed) is achieved with a separate, independent welding bar, which can be used for omega profiles and standard linear welds as well.
Fully advanced programming functionality, including ATS™ auto-tuning and WCS™ systems, is achieved thanks to an onboard PLC integrated with a 10″ touch screen HMI. CRYSTAL machines have smooth HF power output 1-4 kW with high precision down stroke mechanism and a pressure control.
The vacuum section of the work table with special magnetic attachments allow for easy positioning of films/fabrics and welding of zippers with the use of optional tools. The CRYSTAL high frequency welder machine is a ready to use solution. There is no need for assembly and special installation.
Full diagnostic testing and certification of the local factory EMC/EMS parameters according to the latest guidelines required by the CE & UL standards. We have our own ISO 17025 certified production control and EMC laboratory providing validation of each required process parameters and the whole technological production cycle.
CRYSTAL ECO HF WELDER was created for the simple and economic production of CRYSTAL Clear PVC windows with Invisible Seam technology.
With the use of special welding tools (electrodes) CRYSTAL ECO HF welder creates a strong and very thin linear weld to bond the Crystal Clear PVC film and flatten the seam.
Our special tooling is dedicated specifically to handle the unique demands of welding zippers and keders with PVC crystal clear film. The result is a streamlined production process that delivers exceptional results every time.
Manual locking system to setup the exact depth of the weld depending on the thickness of the PVC clear film.
The actuator gives great control over the welding process and ensures an aesthetic, straight and STRONG weld as well preventing the uncontrollable flow of melted material.
Full diagnostic testing and certification of the local factory EMC/EMS parameters according to the latest guidelines required by the CE & UL standards. We have our own ISO 17025 certified production control and EMC laboratory providing validation of each required process parameters and the whole technological production cycle.
ZEMAT TG High Frequency welding machines are designed and built to very strict European Environmental and Safety regulations and have custom design solutions for weld and safety control.
ECO-Friendly HF Technology incorporated in the High Frequency machines contains:
| Energy efficient ECO HF generators with microprocessor control of output power
| Low power consumption and real time power output recognition
| 90% less power consumption than with traditional heat powered welding systems
| Dynamic High-performance HF impedance matching
| Dynamic Auto Tuning and Arc protection unit
| Ultra-fast reflected power control
| RF power output efficiency at 70-90%
| Harmonic distortions eliminated by frequency band filters
| Very limited heat dissipation preventing overheating
Get in touch
Zemat Technology Group Sp. z o.o.
ul. Brukowa 26
91-341 Lodz, POLAND
Phone: +48 42 632 84 84
Fax: +48 42 299 60 46
What we do