Crystal
Automated Traveling Head High Frequency Welder for crystal clear PVC windows, projection screens
C
CRYSTAL HF welder is created for the production of crystal clear PVC windows and cinema and projection screens with Invisible Seam technology. With the use of special tools the CRYSTAL HF welder creates a strong and very thin linear weld to join crystal clear PVC film.
M
achine has a 6 m work table. A special back and front trough configuration and fabric layout during welding provides effective and an automatic weld/cut/press cycle to make the thin-line weld virtually invisible. The final pressing (if needed) is achieved with a separate, independent welding bar which can be used for omega profiles and standard linear welds as well.
F
ully advanced programming functionality, including ATS™ auto-tuning and WCS™ systems is achieved thanks to an onboard PLC integrated with a 10" touch screen HMI. CRYSTAL machines have smooth HF power output 1-4 kW with high precision down stroke mechanism and a pressure control.
T
he vacuum section of the work table with special magnetic attachments allow for easy positioning of films/fabrics and welding of zippers with the use of optional tools. The CRYSTAL HF machine is a ready to use solution. There is no need for assembly and special installation.
Main features
- Designed for invisible seam crystal clear PVC and cinema screens
- Frequency inverter drive HF welding head
- High precision rails with linear guide
- 6 m work table length / 4 m long open work space (with machine parked)
- Two independent weld heads for (1) weld/cut/pre-press and (2) full-press
- Universal usage for Crystal PVC, PVC film, PU, TPU
- Easy material positioning with 2 back troughs, one in front and laser guide
- 680 mm weld/cut and press electrodes (tools) length
- 10" touch screen color HMI panel with expanded memory functionality
Details
- Warranty: 12 months
- Approx. delivery time: contact sales department
- Certificates: CE, EU, EMC, FCC, OSHA
- Standard color: Purple Red, RAL3004
Applications
- Clear PVC windows, rollup crystal clear PVC walls, curtains
- Cinema and movie projection screens, home theatre sceens
- Pergolas with Omega profiles and zippers
- Awnings, shades, blinds
- Tensile structures, tents, shade systems, truck covers
- Small and large format technical textiles PVC or PU coated
Downloads
Gallery - Machine details
Gallery - Applications
| Output power: | 1 - 4 kW |
| Main fuse | 25 A |
| Working Frequency | 27,12 MHz ± 0,6 % |
| Power supply | 3x400 V; 50 Hz |
| Power tube | air cooled metal-ceramic triode |
| Antiflash | ultra-fast solid state ZTG AntiFlash™ system |
| Autotuning | ATS™ autotuning system |
| PLC control system | 10" Touch screen HMI |
| Max. sizes of electrodes | 680 x 0,7 mm (weld/cut); 680 x 25 mm (press) |
| Electrode stroke | up to 50 mm (ability to stop at any height) |
| Work table width (without trough) | 380 mm |
| Work table length | 5600 mm (4100 mm open space) |
| Front trough size | 160 x 120 mm |
| Electrode mount | QuickGRIP, pneumatic |
| Grounding foot | standard, pneumatic drive |
| Dimensions (L x H x W) | 1970 x 1700 x 5400/8000 mm |
| Weight | 700 kg (welding head) + 800 kg (track) |