Belta
Hydraulic/Pneumatic High Frequency Welder for conveyor belts (PVC, TPU, PU)
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ELTA High Frequency Welder is designed specifically for production of Conveyor Belts made of Thermoplastic Elastomers (TPE), PVC and PU. We offer the most advanced technological custom made tooling to make all of our flat belts endless easily in a minimal time frame. Endless joining and fabrications of various cleats, steps and sidewalls can be done easily with BELTA machine thanks to large welding table and electrode holder allowing positioning of tooling 360º circumference.
BELTA model is equipped with special quick change electrode holder. Side rolls mounted on the edges of the work table allow easy handling of long belts and precision weld positioning for fast production setup as well as ergonomic work space for operators.
With the use of touch screen HMI and programmable PLC operator can easily input multiple weld/seam recipes. BELTA series machines have HF power outputs from 6kW to 20kW for heavy production loads and various material thicknesses and cleat heights (10mm-150mm). All these options make this machine a perfect tool for high end production where precision, durability and strength is the key.
Control panel
- Control system with intuitive GUI
- Saving / reading of the recipes
- Graphical record of the welding process
- Up to 1000 weld cycle recipes memory
- Service menu
- Remote upgrade via VPN
360 degrees electrode rotation and fast on/off clamping
Belt edge stops and pneumatic belt holders
V-guide insert and ruler
Touch screen HMI/PLC, cycle memory and ATS power control
Proportial HF power distribution system
Work table side rolls for easy material handling
Features
- C-frame welded heavy duty structure
- Large 270° access weld platen surface
- Universal for T-Cleats, Sidewalls, Leads, Steps
- 360° electrode rotation for any weld angle
- Automated HF weld cycles
- Easy setup and operation
- Fully HF shielded and filtered work area
- Custom made electrodes for T-Cleats and Fabricated Cleats
- ATS™ Autotuning system and ultrafast ARC limiter
- Smooth switchable power output settings
- Touch screen programmable HMI/PLC with detached steering panel
Optional features
- Individual table and weld platen sizes
- Additional table for larger belts widths
- Increased up to 550 mm electrode stroke
- Additional electrode holders for multiple parallel welding at one cycle
- Hydraulic drive instead of pneumatic
Video
Different models of Belta machines
Details of the machine
Applications
- Conveyor Belts made of Thermoplastic Elastomers (TPE), PVC, TPU and PU
- T-Cleats and Fabricated Cleats (scoop, straight, beefy, gusset)
- Sidewalls: heights ranging from 1" (25,4mm) to 6" (150mm)
Applications gallery
Electrodes/tooling for conveyor belts machines
Brochure
CONVEOYR BELT MACHINES
| Output power: | 10 / 15 / 20 kW |
| Installed power: | 15 / 22 / 30 kW |
| Weld efficiency | up to 40 cm2 from 1 kW for PVC based materials up to 30 cm2 from 1 kW for Volta based materials |
| Power supply | 3 x 400 V (3 x 480V | 3 x 220V [for USA] by request) |
| Working frequency | 27,12 MHz ± 0,6% | Hi-Q Gen4 HF Generator Power saving, stable and efficient RF generator with integrated backflow HF emission protection and grid filters |
| Electron tube | air cooled metal-ceramic triode |
| Electrode length: | 600 / 1200 mm |
| Work table dimensions: | 1000 x 1200 / 1200 x 1800 mm |
| Electrode stroke | 300 / 400 mm |
| Downstroke pressure | 1200 / 1900 kg |
| Upper weld platen size | 600 x 400 / 800 x 400 / 1200 x 650 mm |
| Footprint (L x W x H): | 2000 x 1300 x 2450 mm / 2500 x 1500 x 2450 mm |
| Weight | 1700 - 2600 kg |
AVAILABLE: Onsite ISO17025 EMC compliance testing - Full diagnostic testing and certification of the local factory EMC/EMS parameters according to the latest guidelines required by the CE & UL standards. We have our own ISO 17025 certified production control and EMC laboratory providing validation of each required process parameters and the whole technological production cycle.