Zemat Technology Group at COMPAMED 2025 in Düsseldorf
From November 17–20, 2025, we will be present at COMPAMED in Düsseldorf – one of Europe’s leading trade fairs dedicated to technologies and components for the medical industry. It’s an international platform where medtech leaders, engineers, designers, and OEM solution providers come together to share innovations and expertise.
You’ll find us in Hall 8B, Booth A20. That’s where we’ll showcase our latest RF (Radio Frequency, also known as High Frequency) and impulse welders, designed specifically for manufacturers of medical products and semi-finished components. Visitors will have the opportunity to see the machines in action, talk with our engineering team, and learn how RF technology supports the development of modern production processes.
COMPAMED has long been setting new directions in the field of precision technologies and cleanroom manufacturing. For Zemat Technology Group, our presence at this event carries special significance – as a Polish manufacturer with over 65 years of experience in designing and building high-frequency welding machines, we bring innovation, reliability, and a partnership approach to the medtech sector.
Our goal is to demonstrate that advanced automation and process cleanliness can go hand in hand with production flexibility and the highest quality standards.
Zemat Solutions for the Medical Industry – RF and Impulse Welders
RF (Radio Frequency) Welders – Precision, Cleanliness, and Repeatability
RF/HF (Radio / High Frequency) technology has been supporting the growth of the medical industry for decades. It enables the creation of strong, airtight bonds in products that must remain flexible, durable, and safe for users. During the welding process, a high-frequency electromagnetic field heats the material evenly at the joint area. This ensures that the weld is clean, consistent, and free from local overheating.
In our projects, we often work with materials such as PU, TPU, PVC, and related compounds – flexible, chemically resistant, and biocompatible plastics. Our machines can be designed and built in compliance with ISO 5 / GMP Class A guidelines, allowing them to operate in cleanroom environments. For our clients, this guarantees that the welding process is performed under full cleanliness and in accordance with Good Manufacturing Practice (GMP) principles.
RF welders are ideal for producing infusion bags, orthoses, anti-decubitus mattresses, oxygen masks, rehabilitation components, and patient care equipment. The greatest advantage of this technology lies in its precision and full process control – from power adjustment to process validation. That’s why our clients can be confident that every weld meets the highest quality standards required in the medtech sector.
Impulse Welders – Clean and Controlled Sealing for Flexible Materials
Impulse welders are an excellent solution for manufacturers working with delicate materials and products containing liquids or granulates. They allow secure sealing of bags filled with fluids, gels, or tablets without any risk of leakage or contamination.
In medical configurations, Zemat impulse welders can be made of stainless steel. This design facilitates work with sensitive materials and liquid products in cleanroom environments. Precise temperature and pressure control ensures consistent, aesthetically clean welds that meet the most rigorous quality requirements. This technology is designed for modern medical production, where hygiene, accuracy, and reliability are essential.
Machines Presented by Zemat at COMPAMED 2025
SIGNA TB – RF Welder with Dual-Table Design
The SIGNA TB model is a modern RF welder designed in a dual-table layout – one table above another – allowing operation by a single operator and significant space savings on the production floor. The machine is equipped with automatic worktables and the ATS™ full power control system, ensuring a smooth and precise welding process.
It is ideal for welding PVC, TPU, PET films and PU foams, with output power options ranging from 6 to 20 kW. Upon request, the machine can be supplied with a smooth high-gloss coating for cleanroom environments.
imPULSE R – Impulse Welder with Rotating Head
The imPULSE R is a compact impulse welder featuring a rotating head, perfect for sealing bags filled with liquids or powders. The horizontal–vertical jaw configuration (front–back) increases operator safety and working comfort.
For medical applications, the machine can be manufactured in stainless steel, making it suitable for cleanroom use. Thanks to its ergonomic design and easy parameter adjustment, imPULSE R is ideal for pharmaceutical production, laboratory work, and infusion fluid packaging.
DEPTA NX – Foot-Operated RF Welder with FootDown™ and StrokeDOWN™ Systems
The DEPTA NX is a compact RF welder designed for versatility and precision. It combines foot operation with a pneumatic system, allowing uniform and controlled electrode pressure. The built-in FootDown™ and StrokeDOWN™ systems enable easy adjustment of electrode height relative to the worktable.
The welder allows validation of key parameters such as anode current, pressure, and weld time, which is crucial in the production of medical devices. It’s the perfect solution for welding small components and products requiring an open-frame design with full access to the welding electrode (e.g., valve inserts in medical mattresses).
SOLTRAN SX – Compact RF Generator for Precision Welding
The SOLTRAN SX is the world’s smallest compact RF generator, equipped with the DMS™ (Dynamic Matching System). It enables rapid adjustment of operating parameters to changing load conditions during the welding cycle. Thanks to its easily maneuverable electrode, the system is perfectly suited for tube sealing, valve welding, bag finishing, and other hard-to-reach weld areas requiring precision and control.
Cleanroom-Ready Machines – Safety and Hygiene in Production
At Zemat Technology Group, we design machines that can be adapted for operation in environments with enhanced cleanliness requirements. These solutions are developed for the medical, pharmaceutical, and laboratory industries, where every construction detail affects product safety.
In medical versions, we apply high-gloss coating, use stainless steel structural elements, and integrate safe pneumatic systems within the working zones. Each design prioritizes ease of cleaning and maintenance – with smooth surfaces, no sharp edges, elimination of dead zones, and reduced areas where contaminants could accumulate.
Zemat machines can also be integrated with packaging lines or quality control systems and equipped with functions for process monitoring and validation. This makes them fully ready for production environments where hygiene, safety, and process repeatability are crucial.
Custom Projects and Automation of Production Processes
We deliver not only individual machines but also comprehensive automation projects and complete production lines – tailored both for large manufacturing plants and smaller producers. Each project is developed individually, taking into account the specific product characteristics, available production space, and technological requirements.
Our solutions include robotic welding stations, automatic feeders, transport systems, and the integration of welding machines with quality control and packaging systems. Thanks to the experience of our engineering team, we can develop solutions that combine efficiency, safety, and flexibility.
We cooperate with clients from the concept stage to full line commissioning. Such custom-built projects – fully adapted to the needs of the medical industry – enable our partners to achieve the highest levels of quality, stability, and process consistency.
Cooperation with Medical Device Manufacturers
For many years, we have been working closely with medical device manufacturers, adapting our machines to the specific requirements and standards of each product type. Every project is treated individually – from selecting the most suitable welding technology, through configuring control systems, to choosing the right construction materials.
Our design process is based on partnership and collaboration. We are not just a machine supplier – we are a technological partner who helps plan and optimize the entire production process. By cooperating with our clients’ R&D departments, we develop solutions tailored to specific applications and ISO standards applicable to each product.
In recent years, we have completed numerous projects for the medical industry – from production lines for infusion bags and welders for flexible orthoses to tube sealing devices and hospital equipment components. Each of these implementations confirms that RF and impulse welding technologies make it possible to achieve the highest levels of quality and safety in medical manufacturing.
Visit Zemat at Hall 8B / A20
COMPAMED 2025 will take place from November 17–20 at Messe Düsseldorf. It’s a unique opportunity to meet our team, see the latest RF and impulse welders in action, and discuss how our solutions can support your production.
We warmly invite all medical device manufacturers, R&D professionals, and technology partners seeking reliable, tailored machinery and automation systems.
Zemat Technology Group combines Polish innovation with European quality. Our solutions are designed with the medtech industry in mind – blending experience, precision, and attention to every detail.
See you at Hall 8B / A20!
