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ROLLACUT series WWP
Roller die cutter
for cardboard, hard foil, fabric
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+ Precision cutting with simple flat bed wood/steel blade dies
+ Manual and automatic production cycles
+ Width from 800mm to 2500mm
+ Production speed max: 20-30 cut cycles/min
+ Welded and iron cast steel structure frame
+ Produce your own die-cut boxes in-house
+ Only minimal training required ? no need for skilled labour
+ Change from one die to the next in seconds
+ Convert a range of materials from 0 - 13mm (1/2") thickness
+ Powered in-feed and out-feed of the die
| Die cutter is designated for cutting out different patterns from hard foils, cardboard and paper. It can also be used for cutting out die stampings, from foils obtained in the vacuum forming process, by means of band punching dies placed on the plywood. It enables the so-called cardboard bending (making incisions) and perforation used in the production of foil and cardboard packing. Two types of die cutter shafts are used: either two steel shafts or an upper shaft covered with a special material. Using the first type of shafts, the material that is to be cut out and a separator made of a special plastic is placed on the punching die, which is a very impractical solution for large sizes of cut-out elements. Using the second type of shafts punching die with a cut-out material is placed directly between die cutter shafts. This method increases the output of the machine. Die cutter shafts are driven by transmission belt, which enables noiseless and steady work. Tables are equipped with transmission belts placing the punching die between two die cutter shafts. The machine can be controlled in two ways. The first way is to place the punching die between two die cutter shafts manually. This causes the shaft drive to switch on and shifting of the punching die to the other side of the machine. The punching die stops right behind the shafts. There is also the possibility of manual control from operator's desk. |
In this case the tables are equipped with rolls. The other way is to control the machine automatically by means of a modern MITSUBISHI controller. There are three control modes: manual control from operator's desk; cyclic control in which after preparing the material for cutting out the operator presses the START button on the die cutter's table. After passing through shafts the punching die stops on the other table and the machine waits for START signal from the other operator. The third control mode is a serial mode in which having prepared the material for cutting out the operator presses the START button on the die cutter's table. After passing through shafts the punching die stops on the other table. After allotted time has passed the machine starts and the punching die is shifted by shafts to the other operator's table. The cycle is repeated until the program counter starts operating or the STOP button is pressed. In cyclic and serial control modes, before power transmission system starts, audible signal is activated. In both cases it is possible to determine the place where the punching die and the program counter, which stops the machine after the required number of cycles, are to stop on the table. |
Main applications:
+ Corrugated: all boards up to 13mm / 1/2", including Double & Triple Wall Solid Fibreboard: up to 5mm / 3/16" (depending on density)
+ Plastics: hard foils, PVC, PP, PET, PE, HDPE, Thermoformed films
+ Packaging: clam shell, blister packs, inserts
+ Stationery: covers, albums, business card holders, mouse pads
+ Foams: full spectrum of various density foams up to 100mm thick
+ Leather and reinforced or laminated soft plastics
Technical and Safety Features:
+ Precision cutting with 0.1mm tolerance
+ Work table widths 800 - 2500mm
+ Auto Stop (after transfer) on both tables
+ Use of conventional wood form, steel blade cutting dies
+ Audible alarm signaling machine start
+ Three modes of operation: single, double or automatic transfer
+ Optional table extensions available
+ Programmable number of cycles
+ Upper roller is coated in high resistance polymer
+ Safety gates for stop and power off
+ High production capacity with programmable PLC
+ Manual, semi-automatic and automatic operation
+ CE, EMC, EU, FCC and OSHA compliant
** Custom built tooling, electrodes and dies available upon request. We have our own in-house tooling shop which will make any electrodes and dies your production requires.
** Each machine is built according to customers needs and production specifications. We can modify and adjust any of the above parameters if required at additional cost.
** Our welders fully comply with CE regulations for EU Radio Frequency Machine Standards, EMC, FCC and OSHA and have EQM European Quality Mark
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