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IMPLA CRYSTAL HF welder was created for the production of CRYSTAL Clear PVC windows with Invisible Seam technology. The machine can also handle the demanding production requirements for Pergolas with "omega" profiles and zips, awnings, shadings and other small and large format tensile structures, side curtains and membranes.

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ith the use of special tools' set the Tarpa CRYSTAL HF welder creates a strong very thin (1.0 mm) linear weld to join Crystal Clear PVC film. Machine is equipped with sliding 3200 or 4500mm long weld table for very precise linear welding (± 0,1mm) from end to end. Front and back table troughs provide ample storage for rolled film during production process, while special deep and wide trough behind the electrode for excess material storage and handling is very useful when working with pergolas, awnings or membranes. Machine has optional smooth glide wheels for easy movement in-around welded fabric, or relocation to a desired place in manufacturing hall.

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ull advanced programming functionality, including ATS™ Auto-tuning and WCS™ systems is achieved thanks to onboard PLC integrated with 10" touch screen HMI on a Swing Arm for easy access to welding area. Tarpa CRYSTAL machines have smooth HF power output 1-10kW with high precision down stroke mechanism and pressure control.

Main features

  • Invisible seam technology for PVC Crystal Clear film
  • Welding and cutting plus pressing option
  • Omega profile welding
  • Zipper welding functionality (single or double)
  • Overlap, hem, pocket and keder welding
  • Various weld bar widths with 1200mm length
  • Practical functionality with precision HF welding head
  • Sealing efficiency from 1kW: 40cm2 for standard PVC materials
  • C-frame rolled steel structure for excellent strength & work ergonomics
  • Swing arm 10" touch screen color HMI panel
  • Memory storage above 1000 recipes and USB, WAN/LAN IO
  • SafeDOWN™ electrode motion safety system(solid-state antiflash)
  • WCS™ Weld Check System - live verification of preset & completed cycle settings
  • ATS™ Autotuning and ultrafast ARC limiter (Solid-State antiflash)
  • Built in VPN client and VNC server & USB, WAN/LAN IO
  • Smooth computer controlled switchable power output settings

Details

  • Warranty: 12 months
  • Approx. delivery time: contact sales department
  • Certificates: CE, EU, EMC, FCC, OSHA
  • Standard color: Purple Red, RAL3004

Applications

  • Clear PVC windows, walls, side curtains
  • Pergolas with Omega profiles and zippers
  • Awnings, shadings, blinds
  • Small and large format technical textiles PVC or PU coated
  • Tensile structures, tents, shade systems, truck covers
  • Swimming pool liners and covers, oil booms, flood dams and water tanks
  • Airport hangars, portable storage structures, containment pools, ground liners
  • Advertising signs and large format billboards

Gallery - Machine details

Gallery - Applications


Output power: 1 - 10 kW
Installed power: 15 kW
Welding surface: 40 - 400 cm2
Main fuse 32 A
Working Frequency 27,12 MHz ± 0,6 %, HiQ Gen5 HF Generator
Power supply 3x400 V; 50 Hz
Power tube air cooled metal-ceramic triode
Antiflash ultra-fast nanosecond solid state AntiFlash™ system
Autotuning ATS™ autotuning system
PLC control system 10" Touch screen HMI
Electrode pneumatic press (at 0,1 - 0,8 MPa) 280 - 1200 kg
Electrode pneumatic press (at 0,8MPa) 1200 kg
Electrodes length 1000 - 1200 mm
Electrode stroke up to 160 mm (ability to stop at any height)
Work table length 3200 / 4500 mm (5400 / 8000 mm)
Space behind electrode (with trough) 840 mm
Work table width 650 mm + front/back troughs
Electrode mount QuickGRIP, pneumatic
Grounding foot standard, pneumatic drive
Dimensions (L x H x W) 1970 x 1700 x 5400/8000 mm
Weight 1300 kg

 

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