CCE 2017

ifai2016

Where: Munich, Germany

When: 21-23.03.2017

Zemat stand: Hall B6. Stand 527

TECHTEXTIL 2017

ifai2016

Where: Frankfurt, Germany

When: 09-12.05.2017

Zemat stand: Hall 3.0, stand E24

Made Expo 2017

fachack 2016

Where: Milano, ITALY

When: 08-11.03.2017

S.M.R.E./Zemat stand: Hall: 01, Stand: T01U10

Super Corr 2016

Supercorr2016

Where: Orlando, FL, USA

When: 17-20.10.2016

Zemat stand: SOON


M

ega single or double workstation shuttle HF welder is made for special projects in the automotive and airplane construction industry where HF welding and sealing applications require precision large flat surface for product positioning and complex shape welds.

M

ega is a perfect machine for production of laminated PU foam embossing, car/truck door panels and tops, automotive and airline carpeting and seat covers, car trunk floors and covers, as well as medical, laboratory, rehabilitation equipment, safety vests, reflective signs, etc. Optional heated electrode platen with temperature presets gives high accuracy for consistent welding.

M

achine is equipped with special quick change electrode holder. Custom built tooling and electrodes are available upon request. We have our own in-house tooling department which will design and make any electrode and die required for any demanding production needs.

W

ith the use of touch screen HMI and programmable PLC operator can easily input multiple weld/seam recipes. MEGA series have HF power outputs from 15kW to 30kW for heavy production loads and special projects using reinforced heavy duty materials. All these options make this machine a perfect tool for high end production where precision, durability and strength is the key.

Main features

  • Welded H-frame 20T Hydraulic press
  • Custom size work table and weld platen
  • Pneumatically driven shuttle work trays
  • Optional heated electrode platen
  • Fully shielded HF weld cage with safety gates
  • Smooth switchable power output settings
  • ZTG AT™ Autotuning and ultrafast ARC limiter
  • Remote console with touch screen programmable HMI / PLC

Details

  • Warranty: 12 months
  • Approx. delivery time: contact sales department
  • Certificates: CE, EU, EMC, FCC, OSHA
  • Standard color: Blue, RAL1234

Applications

  • Laminated PU foam embossing
  • Car/truck door panels and tops
  • Automotive and airline carpeting and seat covers
  • Automotive trunk floors and covers
  • Medical, laboratory, rehabilitation equipment
  • Safety equipment and protective clothing

Downloads

Gallery - Machine details

Gallery - Applications


Output power: 4 - 30 kW
Installed power: 6 - 45 kW
Welding surface per cycle (max.) 1200 cm2
Working Frequency 27,12 MHz ± 0,6 %
Main fuse 63 A
Power supply 3x400 V; 50 Hz
Power tube air cooled metal-ceramic triode
Antiflash Ultra-fast solid state ARC limiter
HF Auto-tuning System standard
PLC control system Touch screen HMI with 1000 recipies memory
Hydraulic press cylinder size 2 x 100 mm
Press drive Hydraulic REXROTH and HYDAC assembly
Press clamp force 15000 kg (150 kN)
Electrode size (platen size) 1950 x 850 mm (2000 x 900 mm)
Work tables size 2100 x 1000mm
Weight 4000 kg
Dimensions L x W x H 4000 x 3500 x 2200 mm

 

CONTACT OUR SALES DEPARTMENT