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OPTIMA series ZDKP
High Frequency Rotary Welder
Turntable 4/6 Work Stations
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+ Precision indexing rotary work table to 0.1mm
+ Fully automated HF weld cycles with adjustable rotating speed
+ High Pressure Sealing With Enhanced Ram Guidance
+ Production speed: 5/7 cycles/min depending on welding and rotating times
+ C-Frame welded steel structure with integrated HF generator
+ Pneumatic HF press operation (hydraulic on request)
+ Optional loaders/unloaders and electrode heating/cooling
+ ZTG AT™ Autotuning and ultrafast ARC limiter
+ Work platens up to 700x800mm
+ Ideal for PVC, PU, PET-G and A-PET products
+ Freestanding control panel with touch screen HMI/PLC
ZEMAT TG is a leading design company and manufacturer of turntable 4 or 6 station high frequency welding machines. Turntable OPTIMA series HF Welder is made specifically for production serving various industries: automotive, medical, rehabilitation, packaging, recreation, textile and clothing, reflective garments, etc. The machine provides manufactures with a high power HF output and a custom mandrel style press for a versatile and reliable sealing/welding process.
OPTIMA's worktable is equipped with special high precision rotary indexing gear controlled by frequency inverter. The machine operation is based on step by step technology with possibility of multiple welds in one cycle.
With the use of touch screen HMI and programmable PLC operator can easily input multiple weld/seam recipes. OPTIMA series machines have production power outputs from 8kW to 15kW for multi-cavity production loads and specialized products. Automatic weld cycles, optional preheated weld platen, pneumatic or hydraulic weld head drive, electronic motion and weld cycle counter make this machine a perfect tool for high end production facility where precision, durability and strength are the key.
ZEMAT TG always puts quality, precision, efficiency and safety first!
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All these options make this machine a perfect tool for high end production where precision, durability and strength is the key.
ZEMAT TG always puts quality, precision, efficiency and safety first!
With the use of touch screen HMI and programmable PLC operator can easily input multiple weld/seam recipes. TARPA series have HF power outputs from 4kW to 30kW for heavy production loads and reinforced heavy duty fabrics. All these options make this machine a perfect tool for high end production where precision, durability and strength is the key.
ZEMAT TG always puts quality, precision, efficiency and safety first!
TARPA can be easily upgraded and converted into a Keder production machine with the use of special attachment and weld electrode.
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Main applications:
+ Medical equipment: blood, urine, colostomy and drainage bags
+ Automotive: pneumatic lumbar support systems, sun visors
+ carpets, seats, door panels and car tops
+ Packaging: clam-shell and blister PVC, PET-G, A-PET
+ Stationery: covers, albums, business card holders, notebooks
+ Garments and protective clothing
+ Advertising, embossed logos, signs
Technical and Safety Features:
+ Precision rotating motion/weld accuracy to 0.1mm
+ Work platens up to 700x800 mm
+ C-Frame welded steel structure
+ Fully automated weld cycles with multiple recipes
+ ZTG ATTM Autotuning HF power output system
+ Simple to setup and easy to operate
+ Plexiglass safety gate at tooling column
+ High production capacity with programmable PLC
+ Custom heavy duty pneumatic quick die disconnect system
+ Pneumatic or hydraulic electrode drive
+ Output overload protection with warning indicator/reset
+ Hi-Q cavity stable and efficient HF generator
+ Ultra-fast sensitive ARC sensor
+ Manual, semi-automatic and automatic operation
+ Freestanding control panel with touch screen HMI/PLC
+ CE, EMC, EU, FCC and OSHA compliant
** Custom built tooling and electrodes available upon request. We have our own in-house tooling shop which will make any electrodes and dies your production requires.
** Each machine is built according to customers needs and production specifications. We can modify and adjust any of the above parameters if required at additional cost.
** Our welders fully comply with CE regulations for EU Radio Frequency Machine Standards , EMC, FCC and OSHA and have EQM European Quality Mark.
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